Summary of safety standardization work for special equipment

Founded in 1992, Jinling Group is a large national enterprise with basic chemicals and cogeneration as its leading industry. It now has total assets of 4 billion yuan and more than 3,000 employees. Over the years, the company has been based in the chemical industry, implementing science and technology, optimizing product structure, lengthening the industrial chain, developing a circular economy, and achieving sustained, rapid and healthy development of the company. It has now formed an annual output of 250,000 tons of methane chloride and caustic soda 23 10,000 tons, organic cesium 120,000 tons, propylene oxide 100,000 tons, aniline 60,000 tons, chloropropene 20,000 tons production scale, thermal power installed capacity 100,000kw, is China's top 500 chemical industry, China's oil and chemical comprehensive benefits Strong, one of the top 100 taxpayers in the industry, and one of the top ten enterprises in the industry. It has won many honorary titles such as national high-tech enterprises, China's outstanding enterprises, national industry integrity management demonstration units, Shandong aaa super-level credit enterprise, Shandong province quality management advanced enterprise, and Dongying city outstanding contribution enterprise.

In the course of 17 years of development, the company has always adhered to the management principle of “people-oriented, safety first”, strictly controlled the management of special equipment, supervised the defects of equipment, and effectively guaranteed the normal operation of special equipment and the safety of various production and operation activities. Stable long-term operation ensures safe production and no accidents.

In order to conscientiously implement the "Notice on Printing and Distributing the Work Regulations for the Safety Management of Special Equipments in Shandong Province" issued by the Provincial Quality Supervision Bureau and the spirit of the "Notice on Implementing the Main Body Responsibilities of Enterprises to Carry out the Safety Standardization Evaluation of Special Equipment Use Units" by the Municipal Quality Supervision Bureau, further Standardize the company's special equipment safety management behavior, ensure the safety of special equipment in use, and implement the main responsibility of the unit for the use of special equipment. In accordance with the relevant arrangements of the "Implementation Plan", closely follow the "three implementations, two certificates, one inspection, one plan" The work requirements, our company immediately took action after receiving relevant information and the spirit of instructions from the higher authorities, so that all cadres and employees can strengthen their understanding, organize actively, prepare in detail, and conscientiously implement the action. So far, the entire preparatory work has been basically completed, and the conditions for acceptance have been met.

The following is a brief report on the company's preparations as follows:

I. Establishing a management organization and implementing management personnel

In recent years, with the care of the leaders at the provincial, city and county levels and the joint efforts of all cadres and employees, our company has achieved relatively good results in terms of production and operation and scale expansion. With the increasing scale of the company and the continuous extension of the product chain, the impact of the safe operation of the production facilities of the workshops on the continuity of the entire group's production is becoming more and more prominent, and the production equipment of each unit, especially the special equipment. Higher performance is required for operational performance and standby status. To this end, company leaders place considerable emphasis on equipment management. In response to this special equipment standardization management evaluation activity, we further defined the scope of duties according to the relevant work rules of relevant departments, and established the in charge of the leadership and the special/part-time staff, and realized the appointment of the management personnel of the important positions, according to the professional expertise and The ability to work is selected and hired, forming a three-level equipment management network headed by the legal representative, Mr. Zhao Yuling, and the deputy general manager of each department: the first is the equipment management committee, the second is the production management department, and the third level is the full-time equipment management. The team of employees has formed a security management network that is horizontally and horizontally and vertically. All special equipment use and operation positions are equipped with staff with strong business ability, exquisite technology and professional counterparts. It has truly formed a networked, systematic and standardized management mode, which not only guarantees the normal operation of special equipment from the technical point of view. Eliminate the occurrence of equipment accidents, and also provide a strong equipment guarantee for the normal production and operation activities of the entire group company.

Second, implement the special equipment management system and strengthen accountability

As the saying goes: "No rules are not square." Under the new situation of safety standardization management of special equipment, implementing management systems, commending advanced models and strengthening accountability are effective ways to boost morale and improve work efficiency. In strict accordance with the special equipment safety supervision regulations and the relevant provisions of national laws and regulations, our company has formulated guiding management files and technical files such as special equipment safety management system compilation, job responsibilities, special post operation procedures and so on. In addition, up to the company's senior management, down to the frontline staff, each position has also developed their own work rules, the rules clearly define the scope of work, work procedures, work standards and work rewards and punishments. At the same time, we also produced a device identification plate for each device in a uniform format. The signboard not only indicates the device name, the bit number, the manufacturer and the date of operation, but also clarifies the responsibility of the device management to make each device Have their own fixed owner. All cadres and employees carry out their work in strict accordance with the provisions of the working rules and the equipment management responsibility system. In line with the three-digit working principle of “not offside, not bad, to be in place”, horizontal to the side, vertical to the end, who is the problem? Be responsible for. At the same time, the system of accountability has been strengthened, and employees have problems, and the leaders are directly responsible for more than twice the joint responsibility. Such layer-by-layer association not only greatly enhances the responsibility of the responsible persons of each equipment, but also strengthens the mutual supervision mechanism of the leaders and employees, and the supervision and leadership of the employees, effectively reducing the occurrence of equipment accidents.

Third, special equipment certification in a timely manner, personnel certification rate of 100%

Each special equipment of the company is put into use or within 30 days after use. We strictly follow the relevant provisions of relevant national laws and regulations, prepare the original factory completion data of special equipment, and fill in the special equipment registration card to the city and county. The Quality and Technical Supervision Bureau applied for registration and received the "Special Equipment Use Registration Certificate" in a timely manner. In accordance with the requirements for the management of special equipment, it must be registered and registered in strict accordance with the procedures. So far, there has been no incident of missing or reporting of special equipment in our company.

In order to ensure the safe operation of special equipment, protect people's lives and property safety , and promote the rapid and healthy development of the national economy, according to the "Special Equipment Safety Supervision Regulations" promulgated by the State Council and the requirements of the General Administration of Quality Supervision, Inspection and Quarantine, special equipment must be strengthened. "Operators shall, in accordance with the relevant provisions of the State, pass the examination of the special equipment safety supervision and management department and obtain the qualification certificate of the special operation personnel in the national unified format before they can engage in the corresponding operations." The administrative personnel department of our company applies for each year according to each department. The internal/external training program for professional skills submitted is compiled, and the training plan for special equipment operators in the year is compiled and reported to the leaders for approval. At the same time, with the strong support and active cooperation of relevant leaders at all levels, we are also engaged in The changes in the positions of special equipment operators, timely training of various special equipment operation expertise and the redemption of new employees and the replacement of old certificates, the realization of the certification of everyone, so that special equipment operators hold certificates The rate of employment has always been 100 %the height of.

Fourth, strict implementation of the special equipment inspection system, special equipment inspection qualified

In accordance with the provisions of relevant laws and regulations, the special equipment use department shall regularly check, repair and make records of the safety auxiliary files, safety protection devices, measurement and control devices and related auxiliary instruments and meters of the special equipment in use.

At the beginning of each year, we carefully prepared the annual special inspection plan for special equipment according to the above requirements and according to the actual operation of the company in use or intended use of special equipment, and inspected and tested the special equipment within one month before the expiration of the validity period of the safety inspection. The requirements for periodic inspections were put forward, and then the inspections were carefully organized so that the regular inspection rate of special equipment of the whole company was always maintained at 110%, and there was no overdue or missed inspection. For special equipment that fails to pass the inspection, we immediately remove it from the production system, stop using it, and then entrust the installation and maintenance unit with the corresponding qualification to repair according to the equipment defects found in the inspection, eliminate the equipment defects and carry out the re-inspection. Re-enable.

5. The emergency rescue plan for the accident is highly operational and the exercise is carried out in an orderly manner.

Since the beginning of this year, our company has successfully organized accident emergency rescue drills including chlorine leakage and power loss of the whole plant for the production nature of each workshop and the performance requirements of special equipment. The purpose of the company's organization of such activities is to enhance the awareness of all cadres and workers, and to verify the operability and effectiveness of the planned accident rescue plan. More importantly, the participants are more familiar with the special equipment. The basic characteristics and operating points in an abnormal state improve the emergency response capability of all employees. During the exercise, the participating employees were able to take seriously according to the requirements, act quickly, operate in an orderly manner, and the department leaders were organized in place. The basic facilities such as various vehicles, fire-fighting facilities, protective equipment, and rescue equipment were powerfully guaranteed to ensure the emergency rescue plan drill. success. At the same time, in view of the problems found in each exercise, we will conscientiously summarize and timely improve the accident rescue plan, so that all accident rescue plans have continuous effectiveness and operability, thus providing timely and reasonable rescue for real accidents. Strong organizational and technical support.

Production safety concerns social stability and concerns the happiness and tranquillity of each family. Since the establishment of the company, we have firmly established the management concept of “ safety first, prevention first, comprehensive management”, and created “safety Jinling”, “harmonious Jinling” and “civilization Jinling” as the center. And implementation of responsibility, starting from the key prevention and rectification of hidden dangers, focusing on the safety management of special equipment, and put the special equipment management work at the forefront of the top priority, systematization of special equipment safety standardization management, Institutionalization and standardization. It is precisely for this reason that the company has continuously strengthened professional knowledge training and safety awareness education including safety standardization management of special equipment, formulated and implemented accident emergency rescue plans, and fully utilized the company's internal newspaper "Jinling People", publicity column, blackboard The newspaper and the "Daily One Question" activity and other carriers, publicize safety knowledge, regularly organize accident emergency rescue plan drills, thus effectively ensuring the safety of life and property of all employees and surrounding residents, and maintaining the safety and stability of the group's production. .

"Hidden dangers are in the fire, and prevention is better than disaster relief." We only have to be down-to-earth in the daily work, diligently and conscientiously, and actively break the traditional backward maintenance and passive post-failure maintenance, and fully implement advanced predictive maintenance and active maintenance, first ensuring the inclusion of special equipment. On the basis of stable and normal operation of production equipment, the overall normal production and operation activities can be further carried out.

"The accident is ruthless, life is priceless, safety is first, prevention is first." As a hazardous chemical production enterprise, we are determined to further improve our awareness of safety and prevention in the next step of our work. Taking this special equipment safety standardization evaluation activity as an opportunity, we will strictly follow the evaluation activities according to the standardized management results of special equipment in the early stage. The specific requirements are standards. The publicity and implementation of the special equipment safety standardization management activities in the whole company has been culminated, which has made our company's special equipment safety standardization management level to a new level and better serve the safety production.

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