2019 factory workshop equipment work plan

In the past year, the productivity of our factory has increased greatly due to the improvement of the machine. This is something that everyone of us is happy with. After the machine correction process, the production efficiency increased, the requirements for the workers were gradually reduced, and it was no longer as troublesome as before. It was tiring. This is the most commendable place.

One year is about to pass, and we are looking forward to the coming of the new year. In the new year, we will work better.

According to the 2019 production work plan formulated by the company, the production tasks in 2000 are heavy, the production time is tight, and the equipment maintenance time is limited. Most of the large and medium-sized repairs of equipment maintenance are carried out by means of inspection and inspection of the needles, and we strive to carry out planning. Part of the overhaul will be notified to the workshop by the production department according to the company's production and operation plans and equipment operation. The work arrangement is as follows:

1. Initially promote the demonstration of equipment maintenance and maintenance model positions. First, the power plant boiler room is used as a demonstration point.

2, each workshop in the daily work to implement a variety of equipment management systems, including equipment daily inspection, maintenance, equipment daily maintenance, repair and overhaul.

3. The production technology department and each workshop shall set up important equipment accounts, use the account statistics to analyze the operation characteristics of important equipment, the inventory of accessories, carry out accessory planning or self-made processing in advance, and propose maintenance plans in a predictable manner; The annual training plan, equipment administrators should combine their own practical experience to carry out equipment technical training for each workshop mechanic. Each workshop should use the safety of the team to carry out daily equipment technical training for the mechanics, and continuously improve the machine repair and machine operation. The technical level of the team.

4. Due to the corrosion, aging and technical strength of the acid-making workshop equipment.

5. The equipment deputy manager and equipment manager should frequently go to the workshop to produce first-line inspections and understand the operation of all important equipments, track the inventory and procurement of major spare parts, and urge the supply department to purchase the main shortage of accessories and inspect the workshop's own accessories. Processing and production, to ensure that the main accessories are used as needed; check and urge the workshop to do the daily maintenance of the equipment, and make technical guidance, do a good job of installation, maintenance, use, maintenance, inspection and statistics; reasonable coordination Production and equipment maintenance work, strengthen the inspection of equipment, and enhance the planning and maintenance work. In the event of an abnormal situation, make timely adjustments. When encountering the repair task, do the work of the three workshop mechanics to ensure continuous and stable production.

6. Do a good job in the statistical investigation of the maintenance of production equipment, and provide statistical basis for the 2019 equipment work plan.

7. Pay attention to the exhaust dust collection system of the *** line one-stage furnace, and consider the plan to re-arrange and select the cyclone and an exhaust fan to transform. Solve the problem that the dust collection effect of the furnace is often poor, causing the fan to often shake the impeller.

8. Know the market information in time, and find out the applicable new materials and new equipment, and plan and apply in time to extend the service life of the equipment.

9. Plan to carry out a comprehensive inspection and repair work on the power plant gas stove, install a protective cylinder for the worn furnace seat, and replace one of the attached files with the second column.

10. Carry out comprehensive inspection and maintenance work on the 4t boiler, and thoroughly clean the scale in the furnace once.

11. Unscheduled inspection of the repaired cryolite cryolite drying cylinder and related components twice.

In 2019, it is necessary to strengthen the inspection of the acid-making workshop equipment, strengthen the thoroughness of the equipment design of the acid-making workshop and the preparation of sufficient spare parts, and supervise the control of the temperature of the reaction furnace in the acid-making workshop, and ensure the reaction from the use. The normal use of the furnace body reduces abnormal corrosion.

1. Plan to replace the coke tower and air duct of No. 6 reactor

2. In view of the frequent damage to the roller and shaft of the reaction furnace in the acid-making workshop, the unloaded roller axle and the supporting roller are dealt with in time for external repair, so as to stay in reserve.

3, irregularly planned outsourcing reaction furnace φ1800 cylinder a total of 54m. The thickness of the selected steel plate was changed from the previous 20mm to 24mm to shorten the cycle of the reactor repair welding cylinder.

4. About 21 reactor stirrers are produced from time to time, and 12 reactor bells are processed and repaired.

5. Considering the spare parts of the acid pump, mixing tee, mixing shell and sealing seat in a timely manner, the plan is given in time, and communication with the supply department is strengthened and contact tracking is strengthened.

6. Irregularly plan 3 sets of metal-lined rubber fans 9-19-8d fans and 8 fan impellers.

7. Consider the plan to replace the 3# neutral and furnace size gears, and carry out large-area repair welding on the heavily corroded neutralization furnace body.

8. Separate and clean the heat exchangers in the workshop in time and time, consider the water consumption and water quality of the acidification, and maintain the cooling effect.

9. Plan 2 # spiral spindle spiral of the slag discharge machine and 1 set of components.

10. According to the company's production and operation, plan to clean up the absorption tower packing.

Carefully arrange the opening and stopping plans for production, reduce the number of opening and stopping, and strengthen the analysis and judgment of the production situation for the production recapture time. When abnormal conditions occur during production, preventive measures are proposed early and countermeasures are taken to ensure the normality and continuity of production.

We will continue to improve production efficiency and reduce the fatigue and danger of workers' production. This is the direction that our factory has always adhered to and the necessity of the progress of the times. In the future production work, we will do better!