Production department work summary

The tense and fulfilling XX year is coming to an end. Looking back on this year's leadership care at all levels and the joint efforts of all colleagues, we will continue to learn and improve the production and maintenance of this group in a down-to-earth manner.

Summarize the past: First: the skills of operating maintenance personnel;

1: Due to the short time from the establishment of the company to the production time, the first-line production operators and maintenance personnel are familiar with the performance principle of the equipment used. There is basically no operation and maintenance experience of the relevant equipment before entering the service. The new workers just graduated from the school. Any experienced newcomer accounts for more than 80% of each type of work; an operator has no relevant work experience and the equipment can not be used correctly and timely and reasonable maintenance; human operation increases the failure rate of the equipment, and the maintenance technician's skill is insufficient to make the equipment maintenance period The phenomenon of lengthening and replacing repairs has increased, which reduces the use rate of the machine tool and increases the maintenance cost. The following table shows the structure and work experience of the current maintenance team. It can be seen that the actual first-line experienced mechanical and electrical maintenance workers:

Maintenance skills are a combination of skills that require a certain amount of time to accumulate and gradually improve the interweaving of machine, electricity, and operational skills. Maintenance and fault location is to say where the problem is, the fault is handled specifically to deal with the fault. 1: Fault location: The maintenance personnel analyzes and determines the timeliness and accuracy of the fault location, and he is familiar with the structure of the equipment. The more familiar with the various performances of the equipment, the more the fault location is located. Accurate and timely.

2: Fault handling: The specific fault point is refined into the working principle of the working principle of a single component. One device consists of hundreds of accessories. In distinguishing the appearance and essence of the fault, how to repair it first What to do afterwards, how to prevent further expansion of the fault. The accuracy of the repair is qualified, and the cause of the fault is prevented. The maintenance experience required at this time accounts for a considerable proportion.

Personal maintenance experience can not be improved at once, but the overall level of the collective can be improved by mutual help and mutual learning.

In the above circumstances, the following measures are taken to improve the operational skills and maintenance skills of employees.

A: Self-reliance and mutual learning mode: The new recruits will arrange a certain period of theoretical study and practical training for the principle of work tool safety tool machine performance. After the assessment is passed, it can be officially employed. Regularly organize employees to carry out related operations and exchanges of various skills to provide a platform for joint learning and improvement.

Two: Ways to go out, please come in: For some special equipment, you can send relevant personnel to the equipment factory to participate in various training. The external training personnel will come back to teach a batch and drive a batch. You can also ask relevant professionals to come to our company to organize employees for training.

III: Management of oil products: Lubricating oil can be equivalent to the human body's blood as mechanical equipment. Correct use of qualified lubricating oil can shorten the service life of the equipment, reduce the failure rate of the equipment, and improve the utilization rate.

1: Qualified lubricants are currently in the inspection of refined oil products. Our company does not have relevant testing equipment. Oil suppliers cannot provide certificates or third-party inspection certificates for some oil products. They can only rely on visual inspection and experience to identify oils. Product quality,

2: Correct use:

1): In the middle and later period of this year, the related work of oil products was also arranged. However, due to the unrecognized personnel of the management system, the new employees were unfamiliar with the oil products, and the requirements for use and inventory management decreased. At present, some operators have also found that some operators add water-containing oil to the equipment, and when the qualified oil container is mixed with the waste oil container, the detailed management regulations for the oil products should be formulated as soon as possible, and the use process control should be intensified to ensure the correct use of the oil. Timely recovery of waste oil.

2): The batch organization operation and maintenance workers shall explain the lubrication point lubrication parts of the equipment used in the maintenance responsibility area, the grade of the lubricating oil, and the requirements of the replacement cycle.

3): Prepare the equipment for the replacement of lubricants, the periodic table of filtration, and the fate of the oil, so that it is well documented. Strengthen supervision and inspection.

Third: the management of the storage and maintenance of spare parts and the maintenance cost; most of the company's main equipment is installed and put into use in XX to XX years. The filter elements, hydraulic oil and wearing parts of such equipment have also entered a replacement and adjustment. Maintenance cycle, compared to the previous two years of spare parts, sporadic, single-piece, single-batch purchase, zero inventory. Turning into a batch; the increase in maintenance, the control of maintenance costs is relatively important.

Storage and management of spare parts

1: Purchasing and warehousing acceptance of spare parts: The procurement of main parts is mainly provided by equipment manufacturers. The inspection and acceptance links should be inspected by quality inspectors with relevant experience, rather than on the surface form; Before entering the warehouse.

2: Strengthen inventory management, 1) Special spare parts for hardware, classified special frames, clearly marked, and rust-proof and dustproof. The software is consistent with the accounts, and an inventory summary is performed once a month.

2) Archive the quality assurance files of large spare parts and provide a reliable basis for contacting the warranty.

3: Outsourcing of spare parts, strict management, can be repaired.

Four: Other

1: Production workshop image aspect

1-1: Each workshop machine overtime group toolbox, size, shape, color is different, it is recommended to customize.

1-2: At the end of the following year, the production of the rotor bracket is completed. It is recommended that the heat treatment furnace be installed in the east side of the warehouse on the south side of the workshop. One can remove more space for production, and the second is to eliminate the safety hazard during crane lifting. The environment of the workshop, four; with the transformation of the flange workshop, a 120mm2 cable can be removed for the flange workshop.

1-3: A public display column can be added to the west gate of the workshop;

1-4: Vertical car, drilling machine iron filings suggest one is to use the sinking pit. Second, each class is placed outside the cleaning workshop

1-5: The original oxygen storage point on the north side of the workshop shall be demolished and re-built in the appropriate location of the centralized gas supply area. The intact materials such as the inner wire rope shall be placed in stock and the debris shall be cleaned.

1-5: Regularly clean up the corners of the workshop and remove the self-built reclining chair.

2: Strengthen storage management: they should be in the semi-finished product control where they should be.

3; life: canteen rice bowl, soup barrels, recycled vegetables, there are many unsatisfactory places; really soup rice dish; rice grains yellow, rice plate on the ground, rice grains lying. Around the soup barrel, it looks like the ocean.

4: Security:

4-1: The main entrance of the workshop was originally on the hanging type. Now the pulley is added, the door is heavy and high, and the fear of the wind blows the door for a long time.

4-2: Some power distribution boxes, the safety operation distance before the fire hydrant is not enough, or there are some obstacles blocking the operation area, and some fire box doors cannot be opened.

4-3: No. 2 and No. 4 cranes are deviated, and the crane needs to be checked for safety and quality in May next year.

The above is the summary of my work in the past year. If you think about it, it’s really sweet, bitter, and spicy. It’s said that you shouldn’t say anything. You should do it if you don’t do it. Relatives and friends are because of their straightforward personality. It is not a small offense. Although there is no vigorous victory in this year, it has experienced an extraordinary temper and test. It is also determined to accept the test and temper in the coming year. In a responsible attitude, I will definitely do my job and contribute to the company. In addition, the safety hazards of some equipments and facilities in the workshop are proposed. It is hoped that the leaders can solve the problem as soon as possible.

In the meantime, I know what it is, how to make twists and turns, and now I need to reflect on the amount, let go of the world!