College student metalworking internship report
We conducted a 9-day metalworking internship at the school's school. During the period, we were exposed to 8 types of work such as car, clamp, milling, grinding, welding, casting, forging and planing. Every day, everyone has to learn a new skill. During the 36-hour internship, the process of making a finished product from the ignorance of each type of work was completed. Under the patiently and meticulously taught by the masters and with our active cooperation, we did not have an injury accident, basically met the expected internship requirements, and successfully completed the 9-day metalworking internship.
" Metalworking Internship " is a practical technical basic course. It is an important compulsory course for engineering students in engineering colleges to learn the basic techniques and techniques of mechanical manufacturing and complete basic training. It not only allows us to acquire the basic knowledge of mechanical manufacturing, understands the general operation of mechanical manufacturing, improves its operational skills and hands-on ability, but also strengthens the theoretical and practical exercises, improves engineering practice, and cultivates engineering. Prime. This is a good opportunity for us to learn and exercise! I know a lot through this short and substantial internship. .
1. CNC lathe
Our first type of work is the operation of a CNC lathe. It is through programming to control the lathe for processing. Through the operation and programming of the CNC lathe, I deeply felt the convenience, accuracy and speed of the digital control. As long as the correct program is input, the lathe will perform the corresponding operation. The number of car programming requirements is very high, and a wrong symbol can cause several cars to run. Programming is not very difficult for me, and I will come up with a workable solution in a short time.
Later, I learned the CNC EDM, which also needs to be programmed. However, it is automatically programmed by the computer. As long as you input the part graphics that need to be processed, you can choose the path of the tool and put the raw materials. That machine is so convenient, although there is no real operational opportunity, but we have seen some of the cut objects placed next to it, we have been amazed. Those badges that feel very good, let us be deeply impressed by the great power of technology!
2. fitter
In the internship internship, we know that the main contents of the fitter are scraping, drilling, tapping, sawing, boring, assembling, scribing; understanding the construction, classification, selection, boring posture, boring of the boring tool Method and quality testing. First of all, it is necessary to hold the boring tool correctly. Keeping the straight motion of the boring tool when cutting the plane is the key to boring. The boring force has two kinds of level thrust and vertical pressure. When the file advances, the front hand pressure gradually decreases, and the hand pressure is large and then small. When the file is pushed to the middle position, the pressure of the two hands is the same. When the file is continuously pushed, the pressure of the front hand gradually decreases and the pressure increases. No pressure is applied when the file is returned. This way we are more difficult to cut.
Then there are scraping, grinding, drilling, reaming, tapping, and so on. Although not very standard, it is the result of our sweat, the result of our struggle for two days.
The internship of the fitter is very boring. It may be a morning to repeat an action, but also to have the strength, but also to do it, that is, holding the sickle on the workpiece back and forth, At noon, the whole person's hands were sore and sore, and the legs also stood a little stiff. However, when they were tired, they could see the teacher guiding them and personally demonstrate that he was also full of sweat and panting. I see that this gives me motivation every time. A few days later, looking at my own processing results, what we want to say most is to thank the teachers who have guided us.
3. Cast molding
The next type of work is casting, and the classmates who finished listening said that this is a difficult job! To make those sands and muds that have no shape become what we want is to make us move our brains. It needs not only our physical strength, but also our patience, not to be sloppy!
Casting molding, it can be said that it is completely aftertaste of playing sand. But this time, besides that impulsive heart, what is more needed is to be careful and patient. It seems that the simple four-step 1 made sand type 2 sand-type 3 dozen vents 4 out of the box and the mold. But if you want to make a model that makes everyone stunned, it is impossible to get through the repeated iterations. Sometimes a wonderful pen can produce flowers, but sometimes it is because of your little repair that you can't give up! Even though we all got tired and backache in the morning, but when we saw the results of our hard work, I thought that it was not that much! It’s just that we don’t believe our own eyes, so a bunch of things can be so beautiful under our careful processing.
4. Unforgettable turners
The lathe is not done by numerical control, it requires a high degree of manual operation.
First of all, the teacher told us to read the book while watching the lathes familiar with the various components of the lathe. The lathe is mainly made up of gearbox, headstock, hanging wheel box, feed box, slide box, knife holder, tailstock, bed, screw, light. The bar and the joystick are composed. The lathe is operated by various handles. The teacher explained the function of each handle to us, and then let us machine two main wheels and two large wheels. The teacher first demonstrated the operation method and processed a part, then let us start processing. A very important aspect of lathe machining is to choose the right knife. At the beginning, we need to make the diameter of the given cylinder from 20MM to 19MM, then use the two-wheeled knurling knife to emboss the surface of the cylinder. Switch to the cleavage knife to cut the cylinder. This is a test for those of us who have never used a lathe.
Constantly turning the horizontal and vertical control handles, careful processing, and doing a whole afternoon, when I thought I was about the same time, I was prepared to take the last knife, but I was too eager to make the diameter of the shaft small! I was distressed that the product that was supposed to be successful was destroyed by myself. Miserable! The most uncomfortable thing was that I stood up all day and my calves hurt. But the joy of success when I handed the good parts of the car to the teacher made me forget the calf that stood so painful. The joy of this success is only through personal experience. I can get an experience by attending an internship.
As a college student, we have experienced more than ten years of theoretical study. We have been told more than once that there is a gap between theoretical knowledge and practice. However, we have not taken this sentence seriously and have no chance to verify the actual gap between this sentence. how many. The metalworking internship gave us an opportunity to actually master the knowledge, leaving the rigorous environment of the classroom, we felt the atmosphere in the workshop. The eager eyes of the students and the conscientious and patient operation of the instructors constitute the common scenery in the workshop. We have felt the importance of hands-on ability in the classroom for a long time. We can't complete the actual work only by thinking and figuring in the brain. Only when we have a scientific knowledge system, we are proficient in practical ability, including mechanical operation and experience. Continuous accumulation can make knowledge flexible and effective in practical work. China's current education system makes it difficult for college students to enter the university through the joint entrance examination. Therefore, universities in the transitional stages of school and society have taken on the task of cultivating students' practical ability. Metalworking internship is an effective way to cultivate students' practical ability. Based on this, students must give enough attention to this course, make full use of this month's time, and improve their hands-on ability. Here is another learning class. Through our hands, we supplement and question the theoretical knowledge we have mastered. This is the opposite of traditional classroom education. These two learning methods complement each other and complement each other, can fill in the gaps and make up for some blind spots. Through the metalworking internship, the overall feeling of actual production methods is still relatively backward. The advanced equipment introduced in the book is still not practical. The equipment in the internship is often characterized by high labor intensity and low technological content, but there are still some basic knowledge. Can be applied in practice.
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